MC / THE WORKSHOP MANUALINDEPENDENT EDUCATION · MACHINERY SAFETY
MachineryComplianceTHE WORKSHOP MANUAL

PLATE 12 OF 20

Control systems and functional safety.

Safety related control functions, stopping, starting, and failure behaviour.

PILLAR Safety related control systems, overviewGUIDES 10REVIEWED 27 October 2026

Pillar guide

Safety related control systems, overview: Control functions that carry safety, and how their design, failure behaviour, and verification are recorded.

Supporting guides

GuideWhat it covers
Starting, stopping and restartStart, stop, and restart behaviour designed so a machine cannot start unexpectedly or restart after a stop.
Emergency stop functionsEmergency stop as a protective measure, its placement, and its limits, distinct from normal stopping.
Control failure behaviourWhat a safety related control system does when a component fails, and how that behaviour is verified.
Software in safety related controlsSoftware that carries safety functions, and the verification that shows it behaves as specified.
Operating modes and mode selectionModes for normal work, setting, and maintenance, and how mode selection prevents unsafe combinations.
Power loss and restorationBehaviour on power loss, and controlled restoration, so a machine does not restart or release energy unsafely.
Control interfaces and human factorsControls that are identifiable, reachable, and understandable, so the operator can act correctly under pressure.
Verifying control systemsVerification that covers normal operation, failure, mode selection, and emergency functions as one plan.
Documenting control systemsDrawings, specifications, and test records that let a reviewer follow a safety function from requirement to evidence.

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